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Synergy 3-Layer Mattress

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Synergy 3-layer mattress
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    for description
  • Flip over for a firmer feel
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1. Exterior Cover - covers are important but what’s inside matters
2. Fireshield Barrier - self-extinguishing natural fire barrier liner
3. Softer Topper - for initial comfort and pressure point relief
4. Transition Layer - gradual transition between topper and firmer core
5. Firmer Core - for better support and natural spine alignment
6. Firm Edges - firmer border around mattress for better edge support
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Ordering details:
  • Pick a standard size and thickness.
  • Select a recommended firmness based on your weight.
  • The weight ranges are determined by Ergocheck Pressure Testing.
  • You can choose something softer or firmer based on your preference.
  • Keep in mind, a softer mattress will be more comfortable but a firmer mattress will give you better support and lower back pain relief.
  • Add an optional Fireshield Barrier and HealthGuard Mattress Pad to protect your mattress and keep it clean.
  • Other custom sizes and natural options are available at Foamite.
  • What you should know about Mattress Warranty.

Fireshield Barrier

This is a unique natural fire barrier that encases the foam under the cover. It safeguards against open flames and prevents the foam from catching fire or allowing flames to spread. When the flame is taken away, it self-extinguishes, providing a safe alternative free from harmful fire retardant chemicals. Read more>

A) Pick a Standard Size & Thickness
B)Select a Firmness
C)Mattress Cover
D)Fireshield Barrier
E)HealthGuard Pad
F)Order Details
Unit Price
$500.00

HealthGuard Mattress Pad and Health Protector

Keep your mattress cover safe and clean with this Natural Bamboo terry cotton stretch cover. Designed with elastic sides and a rubber band on the bottom, it fits a variety of mattress thicknesses effortlessly.

This product serves as both a mattress protector and a health shield, boasting a washable and 100% waterproof design. It safeguards your mattress from spills and stains that could impact your warranty.

Constructed from soft, breathable organic fibers, this material effectively combats dust mites, mold, mildew, fungus, and bacteria. The bamboo fabric naturally wicks away moisture for a more comfortable night’s sleep while regulating temperature to keep you cooler in summer and warmer in winter.

This highly durable product comes with a 5-year warranty. It is recommended by doctors for reducing allergens and managing asthma, allergies, and eczema.

Mattress Accessories

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Mattress Warranty

If you buy a mattress from us, and you have a problem, we will focus on a solution rather than dwelling on the problem. You can bring your mattress back to our Vaughan Factory, for as long as you own it, and we can re-work it for a fraction of the cost of buying a new mattress. Its better for you and the environment.

As a manufacturer of custom foam mattresses, that are made with better quality foam, we can honestly tell you that most retail mattress warranties are not worth the paper they are written on. We know this because foam is the key comfort ingredient used in all mattresses and as a foam manufacturer, we know foam.

Conventional spring mattress retailers warranty their mattresses against the spring core from breaking or bending out of shape. That rarely happens, instead what is a common occurrence is the sagging of the top comfort layers. However, if you were to call them on it, they would tell you that this is “normal wear” and not covered by warranty.

Spring Mattresses are mostly filled with air and made with lightweight comfort ingredients that
sag prematurely. This is considered "normal wear" and not covered by warranty.

This is why the biggest complaint at our Vaughan Factory Showroom, about competitor’s mattresses, is that “my 20-year warrantied mattress has only lasted 3 or 4 years, and it is not covered by warranty”.

The foam mattress sellers also follow a similar approach. Foam mattress warranties cover the mattress from sagging more than 1.5” in thickness. However, the warranty does not cover the softening of the foam, which will leave you sagging into the mattress and cause back problems due to the lack of support. When you call for warranty, they will tell you that this is “normal wear” and that all foam does that.

This is true but all foam is not created equal and you should know that that High Resiliency foam does not sag or soften as quickly as the conventional polyurethane grades that are used in mattresses that are sold in stores or that are compress rolled into boxes and sold online.

For more detailed information please see – Mattress Warranty.

Ergocheck Testing

An overly firm seat or mattress creates uncomfortable pressure points (above) that cause restless tossing and turning. The right firmness (below) is more relaxing and restful.

Ergocheck Testing uses a specially designed pad with hundreds of tiny sensors that measure the physical pressure between the body and a specific seat or mattress firmness. Although it is predominately used to choose the right mattress firmness the results can be used as a guideline for seat cushions as well. Choose a firmness based on your weight, preference and the test results.

For example, if you weigh between 140 to 180 lbs, you would fall in the medium category. Your firmness options (the last 2 numbers of the foam) would be between 24 and 30 ILD (Indentation Load Deflection). You can choose lower or higher in your range or from the next range based on your preference, foam thickness, and the intended use of the foam.

Keep in mind, Back Foam does not need to be as firm as a Seat Foam because it does not support as much weight. Also a seat needs to be firmer than a mattress because there is more weight concentrated in one spot.

If you go too far from your weight range or too firm, you will get uncomfortable pressure points that will cause you to toss and turn excessively and prevent you from sitting or sleeping comfortably.

Fireshield Barrier

"It's an obvious choice..."

Foamite’s Fireshield barrier is made of silica fibers, akin to the sand particles used in glass production. This material is naturally flame resistant. Although it can burn when directly exposed to a flame, it is difficult to ignite and will self-extinguish once the flame is removed. The same materials used in the Fireshield barrier are often found in high-performance protective gear for firefighters.

This flame-resistant material also features excellent textile qualities, such as durability and a soft hand feel. It utilizes the same fiber system employed by the U.S. military for the undergarments of combat troops

Every day one person dies in a bedroom fire

When it comes to safety, open-flame resistant mattresses are as important as the role airbags played in vehicles a decade ago. With someone in the United States dying every day in a bedroom fire (according to the U.S. Consumer Products and Safety Commission), many involving children, we can’t wait for regulations to make safer foam available. Prioritize safety: consider adjusting thickness or cover quality, but be sure to invest in a fire shield barrier for your mattress. It’s a clear choice.

Recognized by the Children’s Coalition for enhancing fire safety in mattresses, the Fireshield material is composed of fibers that have been certified in accordance with California Proposition 65.

What's a Fireshield™ Barrier?

This fire barrier operates independently, surrounding the foam under the mattress cover to improve the safety of fire retardant foam. It offers protection from open flames and stops both the ignition of the foam and the spread of fire.

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Visco Natura Quilted 2-Sided Cover

Visco Natura Cover

People today are increasingly concerned with their quality of living. Whether you realize it or not your quality of life is closely linked to how well you sleep. A more relaxed, deep sleep enables us to get more out of life – making our days more productive and enjoyable.

The Visco Natura Cover is yet another eco-friendly cover offered by Foamite. This is a premium cover that is made with viscous fibres which are derived from a tree’s cellulose. At 320 grams this fabric has a very high thread count. The majority of materials used in Europe, are only 230 grams in weight. The Visco Natura is thicker and heavier making it much more durable. It is an off-white colour and soft to the touch because of its high viscous content.

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Winter Shutdown Notice

  1. Our Factory will be shutdown from Dec 23rd until Jan 1st, 2024.
  2. Regular shipping and pickup will resume on Tues Jan 2nd.
  3. PLEASE NOTE: You can still order over the Winter Shutdown, but we will not be able to process your order until our return on Jan 2nd.
  4. CONFIRMATION AND AVAILABILITY: We will email you when your order will be available for pickup.
  5. Thank You for visiting our site.

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Order Availability

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Processing vs. Shipping Time

Processing time is the time it takes to get your order ready to leave our factory. This includes receiving the pattern (for pattern cuts), cutting the foam, fabrication, performing quality checks and packing for shipment. Processing times are displayed below:

  • Foam cut to size minimum 3 hours from time of order
  • Foam that is wrapped with fibre (5 days or less)
  • Mattress size (foam only) or pre-made stock mattresses (2 Days or less)
  • Standard size layered mattress with cover (10 Days)
  • Custom sized mattress, including boat mattress, with cover (15 Days)

Shipping time is the time for your item(s) to travel from our factory to your destination.

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Quicker Pickup Available
  • We stock all our foam types in block form
  • You can request a quicker 3-hour pickup in the checkout page
  • Your order will be ready 3 hours after it is placed
  • Factory location – 1000 Edgeley Boulevard Vaughan, ON
  • Business hours – Monday to Friday from 9:00 am to 5:00 pm
  • We are closed for lunch from 12:30 pm to 1:00 pm
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Delivery Quote
  • All foam and mattresses are compressed and roll packed to keep the cost of delivery down
  • All foam orders are processed and shipped within 5 days of receipt
  • Add your address information in the cart page for a quote on delivery