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Dacron (Cut to Size)

Ordering Details:
  • The standard thickness of dacron used by upholsters and furniture manufacturers is 1.25″ thick for cushions that are 3″ or thicker.
  • The 0.5″ is used for wrapping foam cushions that are < 3″ thick.
  • You can add one layer 1.25″ thick, use a different thickness of dacron or double it up for extra comfort in back cushions.
  • You can also use a piece of 2″ thick dacron, in the centre of a seat cushion, to give your seat a crown look of both sides.
  • Since dacron compresses easily, you do not need to make an allowance for the dacron when deciding on your foam size or thickness.
A)Application

Dacron acts as a cushioning layer around the foam. This polyester fibre makes it easier to fit the cushion into its cover, giving the edges a rounded look and preventing fabric wrinkles by ensuring the cushion is fully filled.

Dacron is available in a range of thicknesses and widths, allowing you to apply it to your cushions independently. The Dacron compresses easily, so you don’t need to consider its thickness when calculating the foam’s dimensions.

You can easily secure the Dacron to the foam using a spray adhesive bought from your local Calgary hardware store.

B)Select a Size
1. Thickness
2. Width
3. Enter Length
C)Order Details
Unit Price
$10.00
Colour of Different Foam Types (Click on foam to see bigger picture)
VG12 Memory
Premium HR
Curon HD
Dry Foam
1030 to 1.9 lb.
1570C Charcoal

Foam Types and Specifications

Quality Part No. Description Density
(lbs/cubic foot)
Firmness Price / Board Foot
Cut to Size Sheets
Economy 1030This is the cheapest, lightest-grade foam, commonly found in toppers for spring mattresses, cheaper pillows, and the outside backs & arms of furniture 1.0 lb. WhiteMedium $1.39 $1.39
1338With a density of 1.3 lbs, this foam is denser and firmer than the 1030 version. 1.3 lb. WhiteMedium Firm $1.59 $1.59
Basic 1515For higher-quality backs or mattress toppers, use the 1515 foam. It's also ideal for basic seating applications, such as office chairs, dinette seats, or furniture commonly found in flea markets or discount stores. While it comes at a lower cost, its performance level is also more basic. It’s suitable for Sofa Bed mattresses or more durable camp mattresses designed for heavier use. 1.5 lb.
White
Soft $1.75 $1.48
1530 Medium $1.75 $1.48
1535 Medium Firm $1.75 $1.48
1545 Firm $1.75 $1.48
Good 1925This foam line is commonly chosen by furniture manufacturers who supply high-quality furniture to reputable stores. It offers excellent value for a conventional foam, making it ideal for seating and bedding applications, including full foam mattresses. Stores consider it the best in its class. We take it a step further by using superior foam, which is why our mattresses are of higher quality. 1.9 lb.
White
Medium $2.15 $1.82
1932 Medium Firm $2.15 $1.82
1938 Medium Firmer $2.15 $1.82
1943 Firm $2.15 $1.82
1955 X-Firm $2.15 $1.82
Curon HD C2130This foam is a preferred choice in the Upholstery trade for its superior seating comfort. It also makes an excellent mattress core, which can be paired with High Resiliency foam, Natural Latex, or Memory Foam toppers. The Curon brand has been a trusted name for over 35 years, known for its outstanding performance and comfort, especially when compared to other polyurethane foams. The firmness rating is based on a 4 to 5-inch cushion. For thicker applications, use lower compression foams, and for thinner uses, opt for higher compression options. 2.1 lb.
Blue
Medium $2.46 $2.09
C2135 Medium Firm $2.46 $2.09
C2145 Firm $2.46 $2.09
C2165 XX-Firm $2.75 $2.35
Premium HR HR18The highest quality High Resiliency (HR) foam, proudly made in Canada, is designed for superior performance. HR foam is denser, ensuring it maintains its thickness and firmness much longer than traditional polyurethane foams, which tend to soften with use. The HR18 and HR22 grades are ideal for premium, softer backs and seats, and can also serve as durable toppers for added comfort. This line is a bit heavier than standard Premium HR and comes in both Super Soft and Firmer Compressions. All Premium grades are non-allergenic, CertiPUR-US certified, and free from harmful chemicals or substances. With minimal off-gassing, they are a healthier choice compared to imported offshore foams often used in boxed mattresses sold online or in big box stores across Calgary and Alberta. 2.6 lb.
Peach
Soft $4.15 $3.89
HR22 Medium Soft $4.15 $3.89
HR26 Medium $4.15 $3.89
HR31 Medium Firm $4.29 $3.64
HR35 Medium Firm $4.29 $3.64
HR41 Firm $4.29 $3.64
HR51 X-Firm $4.29 $3.64
HR61 XX-Firm $4.65 $4.09
Dry Fast (Outdoor Foam) DF32Dry Fast Outdoor Foam is the perfect choice for outdoor cushions that face the elements. If you're using water-repellent fabric, consider also using Premium HR Plus foam for added durability. Both foams are resistant to mold and mildew, ensuring long-lasting comfort and protection. 1.8 lb.
White
Medium $7.39
DF48 Firm $7.39
Other Types 1570COften used for a wide variety of packaging applications. 1.5 lb. CharcoalXX-Firm $2.35
1590Commonly used in Ottomans and exercise mats. 1.5 lb. WhiteXX-Firm $2.02
2295A step up in quality from the 1590, but just as firm. 2.2 lb. SilverXX-Firm $3.15
HR10Memory foam-like feel with improved air circulation and pressure point relief, offering benefits similar to HR foam. 3.0 lb.
Light Green
Super Soft $5.15
Memory Foam MF3010Memory foam blended with cooling blue gel for improved temperature regulation. 3.0 lb.
Light Blue
Soft $5.00
VG4012Memory Foam with swirls of cooling blue gel 4.0 lb.
Blue Swirls
Super Soft $7.15

What is comfortable ?
Anything you want it to be.
If you can draw it, we can cut it out of foam.

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Fibre Wrapping

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

The fibre fills in all the gaps in the fabric and gives the finished cushion a more rounded look. Without the fibre the foam alone will look flat and the fabric may appear loose and saggy.

Since fibre compresses easily, you do not need to make an allowance for the fibre when deciding on your foam size or thickness.

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Winter Shutdown Notice

  1. Our Factory will be shutdown from Dec 23rd until Jan 1st, 2024.
  2. Regular shipping and pickup will resume on Tues Jan 2nd.
  3. PLEASE NOTE: You can still order over the Winter Shutdown, but we will not be able to process your order until our return on Jan 2nd.
  4. CONFIRMATION AND AVAILABILITY: We will email you when your order will be available for pickup.
  5. Thank You for visiting our site.

Online Payment

Order Availability

1
Processing vs. Shipping Time

Processing time is the time it takes to get your order ready to leave our factory. This includes receiving the pattern (for pattern cuts), cutting the foam, fabrication, performing quality checks and packing for shipment. Processing times are displayed below:

  • Foam cut to size minimum 3 hours from time of order
  • Foam that is wrapped with fibre (5 days or less)
  • Mattress size (foam only) or pre-made stock mattresses (2 Days or less)
  • Standard size layered mattress with cover (10 Days)
  • Custom sized mattress, including boat mattress, with cover (15 Days)

Shipping time is the time for your item(s) to travel from our factory to your destination.

2
Quicker Pickup Available
  • We stock all our foam types in block form
  • You can request a quicker 3-hour pickup in the checkout page
  • Your order will be ready 3 hours after it is placed
  • Factory location – 1000 Edgeley Boulevard Vaughan, ON
  • Business hours – Monday to Friday from 9:00 am to 5:00 pm
  • We are closed for lunch from 12:30 pm to 1:00 pm
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3
Delivery Quote
  • All foam and mattresses are compressed and roll packed to keep the cost of delivery down
  • All foam orders are processed and shipped within 5 days of receipt
  • Add your address information in the cart page for a quote on delivery